10000BPH Monoblock Bottle Filling Machine
24-24-8 Fast Monoblock Bottle Filling Machine Collect Rinser, filler and capper. It is rotary type so that every bottle is continued bottling without waiting.
fOB PRICE USD 23300
What this price included?
1 | NP 24-24-8 Monoblokc Bottle Filling Machine | 1SET |
2 | Air compressor 1/8 | 1SET |
3 | Automatic cap loading and feeding system | 1SET |
4 | Convey System US4/18(2M Air conveyor,1psc air blower,2M conveyor,1psc motor) | 1SET |
5 | Light Check | 1SET |
6 | Change Bottle Shape Mold | <3SET |
Precision and Efficiency
Welcome to Shenzhen Neptune, where we take pride in manufacturing high-quality monoblock bottle filling machines. Our bottling equipment boasts numerous advantages that make it an ideal choice for your liquid filling production needs.
Key Features:
1. High Automation Level:
- Our monoblock bottle filling machine is designed with cutting-edge automation technology, ensuring seamless and efficient operation. Experience the convenience of minimal manual intervention.
2. Compact Structure:
- The machine features a space-saving and compact structure, maximizing your production floor efficiency without compromising on performance.
3. Beautiful Appearance:
- Crafted with attention to aesthetics, our filling machine boasts a visually appealing design. Enhance your production environment with a machine that combines functionality and style.
4. Convenient and Simple Operation:
- Enjoy user-friendly operation with intuitive controls. Our machine is designed for simplicity, allowing your team to focus on production without the need for extensive training.
5. Safe and Reliable:
- Safety is paramount in our design. The machine is equipped with advanced safety features to ensure a secure working environment for your operators.
6. Adjustable Continuous Production Capacity:
- Adapt to varying production demands effortlessly. Our machine offers adjustable continuous production capacity, providing the flexibility you need to meet market requirements.
7. Ideal for No-Gas Liquid Filling:
- Specifically tailored for no-gas liquids, our monoblock bottle filling machine is the go-to solution for filling mineral water, pure water, fruit juice, wine, and more.
Specifications:
- Capacity Scale of Bottle: 200—2000ml
- Drink Types: Mineral Water, Pure Water, Fruit Juice, Wine, and other no-gas liquids.
Versatility in Design:
- The machine is primarily suitable for filling and capping round or square polyester bottles.
- It can be easily customized to meet the specific demands of users, ensuring flexibility in accommodating various bottle specifications.
working process of 24-24-8 Fast Monoblock Bottle Filling Machine
The Monoblock Bottle Filling Machine works as follows: Bottles are fed from conveyor chain into the filling machine monoblock via star wheel. Bottle clamp installed on the rotary wheel of the rinse will grip bottle mouth and make a 180° turn along a guide track to face the bottle mouth downward. In designated section of the rinse, rinsing water will jet out from special nozzles to flush bottle inside wall.
After rinsing and dripping, bottles gripped by bottle clamp will make another 180° turn along a guide track to resume bottle mouth facing up position. Clean bottles are discharged out of the rinse by a star wheel to feed the filler.
After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them to engage with filling valves. Filling valves are opened by bottle presence signals.
After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves.
Then bottles are transferred into the capper by a neck handling star wheel. Anti-rotation blades on capping heads will seize the bottleneck to prevent it from rotation and hold it in a upright position.
The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.
Main features of 24-24-8 Fast Monoblock Bottle Filling Machine
MODEL | NP 24-24-8 |
Production Capacity | 10000 bottles/h |
Washing Head Quantity | 24 |
Filling Valve Quantity | 24 |
Capping Head Quantity | 8 |
Filling Temperature | Normal temperature |
Filling Type | Constant Pressure Filling |
Main Motor Power | 3KW |
Ordering-Cap Motor Power | 0.09KW |
Cap Elevating Motor Power | 0.34KW |
Washing Pump Power | 0.37KW |
Liquid Inlet Pump Power | 0.55KW |
Air Convey Motor | 1.1KW |
Reflux Pump | 0.37KW |
Consume Water | 1.8T/h ( Un-including drink water) |
Control Type | PLC |
Central Diameter of Filling Valve | ¢960mm |
Central Diameter of Capping Machine | ¢320mm |
Central Diameter of Washing Machine | ¢960mm |
Dimension | 2950 X 2250X2300mm |
Net Weight: | 4000kg |
1.Bottle in feed
- Bottle in feed by combination of in feed screw and in feed star wheel
- Equipped with bottle jam protection device.
2.Rinser
Rinsing gripper dial, separating water dial, water trough
- The rotary wheel is a fully AISI304 stainless steel welded structure.
- The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
- Covering of bottle clamps and elevator are product of IGUS
- The rinse is driven by driving system positioned inside machine frame via gear transmission.
3.Filler
Liquid tank, filling valves, controlling rings
- The filler is designed and manufactured with application of Italy technology, providing hardware guarantee for securing product quality and reducing loss.
- Rotary wheel are fully made of stainless steel AISI304.
- Filling valves are designed and manufactured with German technology, made of AISI316L, featuring high filling accuracy and high filling speed.
- Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder.
- All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
4.Capper
Screwing capper, cap sorter, falling cap guide
1) The capper is most precise part in 3 in 1 filling machine, because the quality of machine is important to running credibility and product quality.
2) The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively.
3) It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover.
4) Highly effective acentric way for cap sorting to reduce the abrasion.
5) It has the check-up device to control the cover lift.
5. Main configuration
No | Item | Brand/Production place | Quantity |
1 | Electric Leakage Switch | 1 | |
2 | AC Contact | Schlender/France | 5 |
3 | Heat Relay Protector | Schlender/France | 5 |
4 | PLC | Mitsubishi | 1 |
5 | Touch Screen | WEINVIEW/TAIWAN | 1 |
6 | Power Switch | TENGEN | 1 |
7 | Inverter | Mitsubishi | 1 |
8 | Index Light | SHANGHAI | 1 |
9 | Emergency Switch | SHANGHAI | 1 |
10 | Photocell Switch | 3 | |
11 | Proximity Switch | 2 | |
12 | Breaker | CHANT | 1 |
13 | Motor | GUAGNDONG | 1 |
14 | Speed Motor | GUAGNDONG | 2 |
15 | Blower | YINNIU | 1 |
16 | Cap Feeding Motor | GUAGNDONG | 1 |
17 | Electromagnetic Valve | Hangzhou | 1 |
18 | Pneumatic Electromagnetic Valve | AirTAC | 1 |
19 | Oil and water separator | AirTAC | 1 |
20 | Water Pump | NANFANG PUMP | 2 |
21 | Capping Machine | 1 |