16/12/6 Washing-Filling-Capping (Three-in-One) Rotary water bottling machine made by our company is a new product which is developed on high-speed monoblock bottling machine. It just according market inquirement to adjust working head to reduce capacity of production to 4000 bottles per hour with less invest.
It collects rotary washing, filling and capping together. It is driven by a transmission motor. It has advantages, such as high automation level, compact structure, beautiful appearance, convenient and simple operation, safe and reliable and adjustable continuous production capacity and others. It is an ideal no-gas liquid filling production equipment in the country. It is mainly suitable for filling and capping of round or square polyester bottles. According to the demands of different specifications of users, it is only changed a little in design to meet the user’s demands.
Capacity Scale of Bottle: 200—2000ml;
Height Scale of Bottle: 160mm-310mm;Drink Kind: Mineral Water, Pure Water, Fruit Juice, Wine and other no-gas liquid
|Production Capacity||4000 Bottles per hour|
|Washing Head Quantity||16|
|Filling Valve Quantity||12|
|Capping Head Quantity||6|
|Filling Temperature||Normal temperature|
|Filling Type||Constant Pressure Filling|
|Main Motor Power||2.2KW|
|Ordering-Cap Motor Power||0.09KW|
|Cap Elevating Motor Power||0.34KW|
|Washing Pump Power||0.37KW|
|Liquid Inlet Pump Power||0.55KW|
|Consume Water||1.2T/h ( Un-including drink water)|
|Central Diameter of Filling Valve||480mm|
|Central Diameter of Capping Machine||240mm|
|Central Diameter of Washing Machine||640mm|
|Dimension||2100 X 1500X2200mm|
16-12-6 water Bottling Machine Working Process
Bottles are fed from conveyor chain into the filling machine monoblock via star wheel. Bottle clamp installed on the rotary wheel of the rinse will grip bottle mouth and make a 180° turn along a guide track to face the bottle mouth downward.
In designated section of the rinse, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180° turn along a guide track to resume bottle mouth facing up position.
Clean bottles are discharged out of the rinse by a star wheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them to engage with filling valves.
Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves.
Then bottles are transferred into the capper by a neck handling star wheel. Anti-rotation blades on capping heads will seize the bottleneck to prevent it from rotation and hold it in a upright position.
The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.
monoblock 16-12-6 Water Bottling Machine electrical configuration
|1||Main motor||Y90L-4 2.2KW||1||Wannan||Frame|
|2||Sort caps motor||YCJ90W-4 0.09kw||1||Yongjia||Frame|
|3||Jetting pump||BJZ037S 0.37kw||1||Nanfang||Frame|
|4||Water pump||BJZ037S 0.37kw||1||Nanfang||Frame|
|5||Conveyor motor||UDL 0.37KW||1||Taizhou||Frame|
|6||Air conveyor motor||Y802-2 0.75KW||1||Wuxi||Frame|
|7||Vacuum pump||JW7122 0.75KW||1||Shanghai||Frame|
|8||Feeding pump||BJZ037S 0.37kw||1||Nanfang||Frame|
|17||Total stop switch||01ZS||1||Hangzhou||Electrical|
what a complete 16-12-6 water Bottling Machine Inclued
|NF 16-12-6 Washing-Filling-Capping (Three-in-One Unit) Machine|
|Convey System (2M Air conveyor,1psc air blower,2M conveyor,1psc motor)|
What is rotary Filling Machine?
Its all filling head is moving by the bottle around an 360 degree disk. After finished one bottle filling and moving to next bottle. One the 360 degree disk every 30 degree have a filling head, total 12 psc filling head
Why choice rotary filling machine?
Because the all filling head is moving with the bottle when filling water. And after moving 360 dgree and just finished then can filling next bottle. So that all filling head is continued working do not need stop for waiting.
What is monoblock Water Bottling Machine?
It is collect rinser, filler and capper in one machine, every unit conect nect closed. All equipment and electricity element are integrate in one steel box.